An admitted shoe geek waxes philosophical about running, triathlon, and life in general.
Comments welcome!

Wednesday, March 29, 2017



I’ve had some issues with darkness lately. And apparently I’m not alone.

It started last Wednesday, when I left my home to go to the day job.  

Night-time darkness. You know, lack-of-daylight. And cars. Read on…

I regularly leave home to go to work anywhere from 4:00 to 5:00am. My normal routine is to start the car and turn on the parking lights so I can see the dashboard. I don’t turn on the headlights until I pull out of my driveway and onto the road so as to not shine them into the neighbor’s windows. So on this particular day, I followed this routine, and the result was… nothing. No headlights. I tried again, and still had nothing but darkness ahead of me.

A quick turn-around, back into the driveway, and I went inside the house to get a flashlight. I checked the fuses (after firing up the laptop and consulting with Mr. Google to get a look at the fuse diagram), and they all looked good. The puzzling thing was that the high beams worked just fine, it was just the low beams that wouldn’t work.

A quick search online pointed to the possibility of a relay being the culprit.

I took my wife’s car to work, and on the side of my job did some searching around to find the relay part at a local store, all of about $6. Picked it up on my way home, thinking I’d gotten off easy… And nothing. Again.

Further searching pointed to the multi-switch on the steering column as the next-most-likely item to eliminate in the cascade of possible causes (and next cheapest at $35).

The fear was that this might not solve the issue. Apparently this is an issue that is fairly wide-spread, across many Honda models and years. Mine is a 2005 Element, a car that I love for its interior space and utility. Carrying two bikes inside on fork mounts and being able to keep one of the rear seats inside (90% of the time with a child seat attached) is a boon. In an online search, I found the same issue reported by many, many people, ranging from Elements, Pilots, Accords, and even a couple Acura models, spanning several years from the mid-oughts (2003-2008). If you have a Honda product from that era, take heed. The issue isn’t in the easy and cheap parts to replace, but in the wire harness that leads to the steering column multi-switch. The wire in the connector to that left stalk has a nasty tendency to overheat, warping the connector and then losing connection.

The wire harness itself is cheap. The labor involved to be able to disconnect and install a new one at the lower end requires the entire dashboard to be removed. Shop standard for that operation is 6 hours. To do a 5-second swap of a wire harness. Nine-hundred-eighty-eight dollars later, after a weekend in the shop waiting for the parts to come in from Portland, it’s back on the road.

Why this isn’t a recall item from Honda is beyond me. I’m sure the bean counters are driving this. Maybe it’s not a safety issue because you still have high beams available.

So I had to ride my bike to work for three days. That in itself isn’t torture, but the days weren’t exactly what I’d call dry (we haven’t had much of that lately). It forced me into some fender exploration on my grunge bike. I picked my car up yesterday afternoon, and immediately had the opportunity to exercise that new wore harness driving home from my elder daughter’s choir concert. The headlights all work now. The multi-switch has a slightly different feel, but it works okay.

But now the backlight on the tachometer is out…

Thursday, March 16, 2017

The Hajj

NAHBS… North American Handmade Bike Show…

The Mecca of the custom and handbuilt bicycle world in America.

I’ve watched it  happen for several years, wanted to go. The timing and location have always made it between difficult and impossible. It travels from year to year. Houston, San Jose, Portland (OR), Indianapolis, Richmond (VA), Austin, Sacramento, Denver… This year it landed in Salt Lake City, a mere 14 hour drive away. Close enough. And since my wife had never been to Utah before, and I have friends that live there (and graciously hosted us to make the trip even cheaper), it was a go.

After having participated in the Oregon Handmade Bike and Beer Festival in Portland twice, I was curious as to whether my skills measured up to the premier event for handmade bikes in the country, and whether this might be an event into which I would throw my hat in the future.

I was a bit overwhelmed by the sheer size of NAHBS. And after three hours of walking and looking, I still hadn’t gone through it all. And then there was a list of things I wanted to go back and take a second look…

Highlights of the show for me:
* Seeing a wide range of product (and builder skill) at the new builder’s tables.
* Meeting and catching up with Matt Haldeman, who raced on the same team as I did back in the 90’s. He was manning Don Walker’s booth.
* Having extensive conversations with Steve Hampsten, Peter Graham, and Dave Levy regarding the Oregon show, and potentials for a Seattle handmade show.
* Meeting Andy Hampsten, Steve’s brother and winner of the 1988 Giro d’Italia (Tour of Italy). His win is cycling legend, earning the lead in a snowy stage over the Gavia Pass.
* Meeting and talking extensively with Mike and Joni Taylor at the TexMarket booth. We talked riding shorts (not bibs), weather, and Reno. They were as enthusiastic about their home town as they were their products.
* A boatload of really, really cool bikes.

In some ways, though, I was surprised. There were some booths that contained examples that had me scratching my head wondering why the purveyor had chosen that particular item to display. Quality seemed to be lacking – things like tube joints which were not completely welded or brazed, mismatches, file marks. I can deal with looking at bikes that display the patina of use. To me, that shows the proof in the pudding, so to speak, that the design and fabrication stand up to the rigors of actual riding, and isn’t just a pretty face. But when one is supposedly displaying their best work…

I had, in part, come to answer the question of whether showing at NAHBS was something that I felt I could do, and if it would benefit me. I came to the conclusion that, yes, I think I measure up, I could put together a booth of bike-like-objects that wouldn't be out of place or put to shame. But also, and especially with the location of next year's show, I don't think I'm really after a national or international market at this point. My efforts would be better spent elevating the hand-made market in the Pacific Northwest, and especially locally in Seattle/Tacoma.

That effort is already under way, rallying the Washington builders to the Pedaler’s Fair in Seattle on July 2nd.

Wednesday, February 8, 2017

What to do when it doesn’t go right?

What to do when it doesn’t go right?

Make it right, of course.

So here’s what happened:

I had built a frame and fork for a customer, and though it took longer than I had originally quoted (with the caveats that it may take longer, and I’d keep them informed), the customer was elated when he had them in his hands. I pointed out a couple things with the graphics that I wasn’t 100% happy with, but he assured me they were no issue. He promptly took it to a shop to have it built up to a complete bike. A couple weeks later I called that shop and talked to the mechanic, asking about the build up and any issues that had arisen. There were two – (1) the brazed-on front derailleur hanger, which I tend to not favor, was lower than standard for the derailleur being used, and necessitated the derailleur cage to be filed to allow the chainrings to pass without contact; and (2) the fork crown race seat had been milled slightly undersize, such that the bearing race slid on with light finger pressure rather than the interference fit that is standard.

I promptly called the customer to talk these issues over, and we came to the agreement that he’d ride the bike as-is, and if these things caused issues in the ride, we’d address them. I wasn’t so concerned with the derailleur hanger issue, as that wasn’t a potential safety concern, but the fork definitely was if play developed between the fork and the bearing. Speed wobbles could result, or even deformation of the head tube itself.

I did some digging and asking around, and found out that the hand mill I used to do the final cut on the bearing seat has a tendency to over-cut when trying to take off too much material, making the diameter smaller than standard. We’re only talking about a couple tenths of a millimeter, but that’s all it takes to make a transition fit into a slip fit. The solution? Hand file the bearing seat down very close to the final diameter, then do the final milling. I tried it out, and though it took a good 90 minutes or more of careful filing and rotating the fork, it worked beautifully.

Well, a couple months later (three weeks ago tomorrow, actually) I get the text… The derailleur hanger still causes the derailleur to contact the chainrings, and restricts the size of chainrings that he could possibly use, and while the fork wasn’t causing any problems currently, it was always in the back of his mind that it could, and it affected his confidence in hard and high speed efforts. All valid, and I had already agreed that this was a possibility and I would address them. I would re-braze the derailleur hanger (which would also mean a complete repaint), and make a new fork, all at my expense. Also, since his previous (and new) front derailleur had been modified to fit the bad placement, I would also replace that at my expense as well.

The frame and fork are back at the painter now, and I should have it back in about a week (the sixer of hefeweisen may or may not have helped get a shorter flow time). Then I’ll build it back up to riding condition (will also require one new cable, which I’ll gladly supply), and deliver it back to the customer for many happy miles to come.

In the end, I will likely not make any money on this deal, but I will have a happy customer, and I will know I did the right thing. It was never even a question of whether I would. My ethos wouldn't allow anything else.

Thursday, January 5, 2017

Happy New Year!

Once again, turning the calendar page to a new last digit, now 2017, makes one’s thoughts tend toward reflection and projection. How did the past year go? What was good? What was not so good? And going forward, what might one do differently?

Riding-wise for 2016, the tale of numbers informs:
*  Total riding hours was 544 and change. 155 plus hours on the mountain bike, 175 plus hours riding on the road, and another 25 hours of gravel road riding. 186 plus hours on the stationary bike trainer.
* Using general average speeds for the terrain type, that comes out to just over 5000 actual miles traveled, with another 3350 of equivalent miles going nowhere (but a lot of Netflix time).
* I hit my 500 hour time goal on November 25th.
* I had 41 days of not riding for the year (11 fewer than 2016), nine of those days were in December.
* For each day I rode, my average was just shy of 90 minutes.
* In the entire year, there were only 8 rides of over three hours, including three event days.

Other highlights of 2016 and looking ahead to 2017:
* The two riding events I organized went well, though I’d like to see more people show up. The numbers were up from 2015 in the two-day event in July, but down slightly for the May one-day event. Always difficult to predict, and you never know what other events you’ll be competing against for participants.

* I added just over a mile of single-track trail at my day-job work site. There are several hundred acres of forest as an untapped resource, and I’ve been putting in 20-30 minutes at least a couple days a week all year pushing through everything from untouched wilderness to 20-year-old scrub grown over cat-tracks (scotch broom in glacial till). All built by hand, letting the terrain dictate the twists and turns.

* Though the Oregon Handmade Bike and Beer Festival was fun, it was a lot of work and expense for the return. I likely won’t return in 2017, even with the date change from October to August. I also likely won’t be returning to the Tacoma Bike Swap in May, though this is a single day event and low cost. The audience just isn’t the market for custom bike frames.

I am eying the Pedaler’s Fair, and seeing about getting some collective energy going with as many Washington custom builders as possible. I see the potential that it could become a Washington version of the Oregon Handmade show.

So looking ahead, I’d like to renew the 500 hour riding goal for 2017, with some different emphasis on types of riding. Not exactly sure how that will look yet, but it will shape up with better weather.

I will continue my two events, with dates still to be determined.

And I’ve got the inkling itch of another single-day happening, something of a ridiculous nature that will be a test of legs, lungs, and mental fortitude. I’ll leave the details for another post.

So to 2016 – thanks for the memories. L’chaim.

To 2017 – Bring it.